Too much windpower?

We were awoken in the night by a noise roughly akin to someone revving up a 125cc trail bike with no baffle in the tail pipe. It was a very windy night, forecast at 35 mph but gusting maybe 50. When it got light I realised that my wind turbine was whizzing round at insane speeds, and barking like a dog. It kept us awake, but I was terrified it might also disturb my neighbours, who up to now have been super-understanding through the entire lifeboat restoration process.

In theory the turbine (an Air-X Marine 400W) has a microprocessor-controlled internal braking system which uses torque to slow the blades almost to a standstill whenever it detects high winds. This is to prevent it from vibrating itself to pieces in a gale. And it’s rated to withstand winds up to 110 mph which is higher than has ever been recorded on the Suffolk coast. But it appears the braking system gave out for some reason. I made a frantic call to V3, the gents that installed it for me, but all I got was their voicemail—not too surprising at 7.30am on a weekend. My next call was to Theo Bird, the local large scale offshore windpower specialist who had introduced me to V3. Theo had some ideas, and so he nobly drove over to my place.

Theo pointed out that the barking sound was actually the tips of the turbine blades going supersonic in the gusts! That’s pretty cool. We tried putting a load on the system by turning on a blow heater, thereby lowering the battery charge to the point where the turbine would short out. Then we went the other way and topped up the batteries to maximum charge using 240v, which is also supposed to kick in the braking system. Nothing made any difference, and the noise inside the boat was deafening. We noticed that the LED on the base of the unit was not lighting up either, which made us suspect there’s some kind of a failure in the wiring between the turbine itself and the wheelhouse electrical system.

Our next move was to climb up on the deck and lower the mast to physically stop the blades from whirring around. This was no mean feat. I’ve set up a rigging system which under normal circumstances makes it easy for me to lower and raise the mast on my own. Today it proved exceedingly hard, even with two of us, because of the pressure on the mast and turbine from the 50 mph Easterly. But once we got the mast down close to horizontal, the blades slowed down enough so we were able to stop them altogether, and tie them with rope.

Once V3 get in touch we’ll figure out what the problem is. Could it be something as simple as a blown fuse? I’m not familiar enough with the system yet to draw any conclusions. It’s overcast so the solar panels won’t be much help. It’ll be interesting to see today how long I can work in the boat for on a single battery charge. Hopefully I won’t run out in the middle of an inspired vocal take. Theo said philosophically “welcome to the world of renewable energy!”

So there is such a thing as too much windpower. Who knew?

11 Responses to “Too much windpower?”

  1. BeechwoodAve says:

    At least the failing brake system didn’t result in this catastrophe:

    http://www.youtube.com/watch?v=7nSB1SdVHqQ

    Crisis averted!

  2. drinian says:

    Darn, I was going to post that YouTube link :) .

    Did you try switching off the mind and letting the heart decide?

  3. ProfessorHiggins says:

    Did you record the supersonic barking noise? Although I can quite imagine that snagging a cool sample might not have been high on the list of priorities with a shrieking dervish to tame.

    I suppose any electrical failure would have knobbled the microprocessor controlled safety system, although in this sort of system the original failure could be almost anywhere, leading to a cascade of further muck-ups. But I would have hoped for some sort of physical fail-safe centrifugal braking system; overspeed is the most common and dangerous threat to wind turbines, and the designs I’ve seen have multiple ways to shut things down if speed regulation (itself an interesting problem) is lost.

  4. scruss says:

    Since the AirX relies on its windings to brake itself, sounds like something burned out. There’s a sample from the AirX predecessor here: http://www.ndsu.nodak.edu/ndsu/klemen/Audio_and_Video.htm – and the trailbike noise is attributed to blade flutter.

    Though I’m a wind farm operator, if you want quiet power for a studio, I wouldn’t put a small turbine on top. A solar array would be silent.

    (I’m also heartily sick of that exploding wind turbine video. It was under maintenance, and the crew removed interlocks and were working in high winds – both of which contravene manufacturer’s safe working practice.)

  5. Mr.Pab says:

    ok ProfessorHiggins, the name of my next band has to be “supersonic barking noise”!

  6. TMDR says:

    Scruss, one of the samples you found is EXACTLY the trailbike noise it was making this morning! Imagine this at 90dB:

    http://www.ndsu.nodak.edu/ndsu/klemen/air5.wav

    Oh and by the way, take your scientist hat off for one moment, can you really imagine me in a renewable energy driven lifeboat studio that did NOT involve windpower?

    TD

    PS *This* YouTube clip explains everything…
    http://www.youtube.com/watch?v=58RWi3m4Law

  7. BeechwoodAve says:

    “PS *This* YouTube clip explains everything…
    http://www.youtube.com/watch?v=58RWi3m4Law

    OMG! Keep your eyes on the skies…

  8. drinian says:

    TMDR, if you can find a way to musically integrate that sample into the new album, I will but it several times over just for the accomplishment. That is a nasty sound at any volume!

    Also, everything goes better with lasers (cf. Singin’ in the Rain).

  9. Markus777 says:

    Hi thomas,

    i am new on your flat earth board….
    Thank U 4 this in4mation about your life and new projects…..
    Wow U like tesla too….thats real cool 2 me…..

    U are really brilliant…..your music is full of soul…..

    Yesterday my dvd arrived…..wow the live version of flat earth and budapest….is real funky…..

    Warm regards from a cold germany….

    Markus

  10. duglmac says:

    You’re going to need a bigger boat. :)

    Keep up the articles. This boat story has me intrigued.

  11. mizmusic says:

    Quick, Thomas, write a song called “Solar Power”! ;)

    {Ya know, something around here just reminded me of baseball,
    somehow…a bat…balls…}

    Hee hee!

    Peace, Kooky Kara